91 / 2024-09-30 00:24:34
Microstructure and properties of laser cladding coating for fracturing pump plunger
Laser cladding,SDNi45,Microstructure,Microhardness,Tribological properties
全文录用
Chunyang Hu / China University of Petroleum (East China)
Bin Han / China University of Petroleum (East China)
Chenxin Jia / China University of Petroleum (East China)
Huiqiu Yuan / China University of Petroleum (East China)
Liqiang Wang / China University of Petroleum (East China)
Anqi Ouyang / Huazhong University of Science and Technology;China University of Petroleum (East China)
Meiyan Li / China University of petroleum (East China)
Guanglong Wei / Dalian University of Technology;China University of Petroleum (East China)
Xiaobing Yang / Dalian University of Technology;China University of Petroleum (East China)
Meimei Yang / China University of Petroleum(East China);China Petroleum Pipeline Scientific Research Institute
Abstract. Oil and gas extraction equipment such as fracking pumps often fail due to friction and wear of key components as oil resources are depleted. Laser cladding technology was used to prepare the SDNi45 coating to improve the service life of the fracturing pump plunger. The microstructure of the coating was analyzed in detail by employing XRD and SEM equipped with EDS. The hardness was tested using a microhardness tester and the tribological properties were investigated using a performance tester. The results show that the phase composition of the coating mainly consists of γ-Ni, WC, W2C, Cr23C6, Cr7C3, Fe2B, and Fe3W3C. The bottom part of the coating is primarily columnar crystals, and there are also WC particles that are not completely dissolved after sinking. The middle and upper parts are mainly agglomerated reticulated fine grain, and there are also many secondary generated irregular carbides. The average microhardness of the coating reaches 496.5 HV0.2, which is about 2.5 times higher than that of the substrate, due to fine-grain and second-phase strengthening effects. The coatings have excellent wear resistance which is mainly due to the γ-Ni base phase providing sufficient plasticity, the fine grain reinforcement and second phase reinforcement providing high hardness, and the C element providing some viscosity. The wear mechanism is mainly abrasive and adhesive wear. This study provides a new option for the surface-strengthening process of fracture pump plungers.
重要日期
  • 会议日期

    10月18日

    2024

    10月20日

    2024

  • 10月17日 2024

    报告提交截止日期

  • 10月20日 2024

    注册截止日期

  • 11月18日 2024

    初稿截稿日期

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