Temperature Measurement and Online Monitoring System for High-Temperature Metallurgical Furnace Water Jackets
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更新:2026-10-19 18:07:18 浏览:21次
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摘要
This paper presents a temperature measurement and online monitoring system for high-temperature metallurgical furnace water jackets, addressing the inability of periodic infrared inspection to continuously acquire multipoint temperatures and the need to verify wireless access, point mapping, and historical-data completeness. Twelve K-type thermocouples are installed in four monitoring regions and connected to a server through LoRa temperature modules, bound gateways, and Modbus TCP. Configuration-based mapping associates communication channels with physical points, while the server provides categorized storage, real-time monitoring, historical queries, data export, and multi-rule alarms. All 11 server-side unit tests passed. In 1-h tests, two representative links achieved success rates of 99.969% and 100%, with mean response times of approximately 294 ms. Field data covered 157.13 h; valid-record rates were at least 99.761%, and pairwise correlations among thermocouples in one group ranged from 0.9956 to 0.9984. The results demonstrate continuous multipoint access, centralized storage, trend visualization, and historical traceability, providing a data basis for subsequent temperature early-warning modeling.
关键词
metallurgical furnace water jacket,temperature measurement,LoRa,online monitoring
稿件作者
Zhengyou Lv
Harbin Institute of Technology
Rongqi Lin
Heilongjiang Zijin Copper Co., Ltd.
Changliang Guan
Heilongjiang Zijin Copper Co., Ltd.
Yanwei Sun
Heilongjiang Zijin Copper Co., Ltd.
Wenbin Zheng
Harbin Institute of Technology;School of Electronics and Information Engineering; Harbin 150080; P.R. China
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